Case Study

Predictive Maintenance System That Reduced Equipment Downtime by 60%

We developed an AI-driven predictive maintenance system that monitors sensor data from production equipment, predicts failures before they happen and automatically schedules maintenance windows — reducing unplanned downtime by 60% and saving an estimated €400K annually.

Industry
Manufacturing
Timeline
6 weeks
Year
2025
PythonOpenAI APIn8nTimescaleDB

Sensor Data Pipeline

Real-time ingestion of temperature, vibration and pressure data from 200+ sensors into a time-series database.

Anomaly Detection Models

ML models trained on historical failure patterns that flag equipment degradation 2–5 days before failure.

Automated Maintenance Scheduling

Workflow automation that creates maintenance tickets, assigns technicians and orders replacement parts via ERP integration.

Operations Dashboard

Real-time equipment health overview with risk scores, predicted failure windows and maintenance history.